Maximize the efficiency
Maximize the efficiency
Smart solutions for concrete building
Cold Shutter Battery mould
Doubling the capacity of standard battery mould- Production Capacity – 600-1300 mt2/day
A battery mold is the most efficient way to produce all kinds of solid wall and floor slabs. It offers high production capacity in a very compact format, meaning that it does not take much factory floor space. All handling is also done in vertical position
With battery mold cold shutter system you can double the production capacity compared to the traditional battery molds. Furnishing and partial curing is done outside the Battery mould on special racks hence increasing efficiency of production
The cold shutter plates are furnished outside the battery mold in special furnishing racks and transferred into the battery mold after the previously cast element has been taken out.
The cast and pre-cured concrete element is moved from the mold for the rest of the curing. This accelerates the casting cycle significantly.
The advantage in this new kind of battery mold lies in the fact that the capacity of a standard battery mold has been nearly doubled by means of a so-called shutter plate.
Besides the doubled capacity of each casting cell, the leading idea of the system is two castings per day; only casting and hardening take place inside the battery mold, demolding and outfitting are carried out elsewhere. Further advantages are that the molds require less space and are easy to use.
Elematic Circulation Line
High production capacity with smooth surface for top-rate product quality. Excellent solution for the manufacturing of precast Load bearing wall panels with openings and façade wall elements. Production Capacity – 1000-3000 mt2/day
The system is truly flexible, a variety of walls and façades can be made on the same production line. Work phases are transferred from the construction site to the factory; in fact, only painting needs to be added to the load bearing walls or façade at the site.
The advantages of a circulation system also exist in a reduced working space with a very high production output as well as a high energy saving and effective material flow.
Due to provision of curing chamber for storage of wall elements for accelerated curing, production achieved is usually 1.2-1.4x the standard capacity.
The principle of a circulation system enables high production capacities in connection with a high degree of mechanization and automatization and can be used to produce almost every precast wall element.
This facilitates planning in many ways, as the walls can be erected in any weather and the work continued with on the exterior and interior simultaneously.
Architects are happy to note that they have more freedom in selecting surface materials and can design even seamless façades.
Precast manufacturers are the real winners, as they can increase competitiveness with the help of most cost-efficient production solution.
Elematic SEMI- KVT Line
Most flexible SEMI automated solution available for production of wall and façade elements: Production Capacity – 600mt2/day
KVT line is a SEMI automated system addressing the need to produce walls and slabs. Specifically targeted to the residential segment, where a site-based system is required that can be dismantled quickly and assembled at different site.
KVT system of wall production – has at its heart a Multifunction wagon that runs on Rails that achieves required Compaction- Vibration and Tilting and a Remote operation, automated system of production of wall and slabs that reduces manpower requirement and offers high quality products at a cost lower than Hydraulic Tilting Tables.
Elematic KVT Line, which is an easy startup of precast production with a low investment.
Economy of KVT line is based on small space requirement in a production hall, possibility to make fast changes in everyday production.
KVT mobile precast line is useful for your smaller projects where you can achieve production per line of 600mt2 / day. Each line can handle up to 20 Tables
Acotec
Partition wall Technology from Elematic – Replace Block and Brick walls with Acotec panels. The panels offer 7x speed of traditional walls and a cost saving of 10-15 % over conventional partition wall building methods
Production Capacity – 1000 mt2/day
Elematic Acotec is a fast and profitable production technology for non-load bearing, room-high partition wall panels. Production capacity of 3Mn sq. ft of Panels / Year. Extrusion process with High strength walls (25 N -cured strength)
The Acotec partition wall panels are quick and easy to install – no plastering is needed at the construction site.
Very competitive Capex compared with other building material production lines
Acotec plant is highly automated and needs only 5-7 people to handle the entire production process.
You only need 3-4 acres of open space for storage of panels and covered shed of 42x24mtr
Applications: Acotec partition wall panels are ideal for places where excellent sound insulation - RW 38 – 48 dB - is key, such as apartment buildings, schools and hotels benefit from this type of partition walls. They are also well suited to bathrooms, kitchens and shower rooms thanks to their top-rate moisture resistance.
Acotec wall panels meet the strictest of standards and requirements in terms of seismic durability, moisture and fire resistance (EI30 to Ei120). They are fully recyclable,
New Elematic Extruder E9-2019
Unbeatable Casting Speed up to 2.7mtr/min, 50% faster casting than the traditional extruders with Quality and Versatility
Elematic introduces an all-new flagship model 'the Extruder E9-2019' 5th generation Shear compaction extruder to their Extruder family for hollow core slab production. With casting speeds higher by 35%- 70%, you can now go about optimizing the Production plant with higher utilization of beds.
Reduction in the cement to be used in the concrete mix optimized by Shear compaction and achievement of better profiles due to Automatic compaction control – offers higher compaction and strength - are a major plus for achieving cost savings and higher efficiencies
The new machine E9-2019 has automatic compaction control and sophisticated bouncing prevention. In addition to the standard hollow core slab production, the new design of the machine will also enable casting of a variety of precast slabs such as solid slabs
Equipped with an advanced touch screen user interface, added intelligence and a smart concrete recycling option, the Extruder offers a modern user experience and significant material savings.
With the new launch, Elematic Extruder family now consists of three different models: S5, P7 and the new E9-2019. Faster casting, higher ROI In today's construction market, fast casting is desired because of the demands of tight project scheduling. With the industry's highest casting speed of up to 2.7 meters per minute – 35% to 70% faster than its predecessors – the new Extruder E9 responds to the requirements for fast slab production.
The high casting speed of new Extruder translates into 8 to 10 casted beds in the same amount of time that previously produced only 6 casted beds. Which of course brings extremely high return on investment and naturally very profitable business for the precast producer.
With the new Extruder, it is possible to choose from six different widths on a basic 1.2-meter-wide bed. It brings considerable savings when narrow filler slabs can be casted instead of sawing them to correct measurements.
The product range also covers solid slabs, wing slabs, piles and poles, and stadium slabs.
For further details, please contact:
Mr. Shridhar Rao - Sales Head, India
Mobile : +91 95918 47722
E-mail: shridhar.rao@elematic.com
website: www.elematic.com
Current Issue
12-2025
