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The need for automated facilities with cutting-edge technologies for the production of unique construction building materials at a low EPC cost is increasing, according to Soham Vasantray, Director, Operation  of Neptune Industries. He explains why this is the case and the advantages of doing so.

Waste utilization is a growing market.

Utilizing C&D trash and RCA has become essential due to the rapid urbanization occurring in emerging nations. To produce sustainable green construction materials, Neptune has established production facilities that were created internally, with the assistance of its R&D division, and through a few partnerships and joint ventures.

Using by-products from numerous process sectors, we offer standalone solutions for producing finished materials as well as EPC projects. The market for residual products made from C&D waste, fly ash, and other types of industrial waste are growing. As people become more aware of the potential use of alternative resources such as demolition debris, fly ash, Iron Ores Tailing (IOT), Steel Slag, River  Dredging Slugs, and Over Burden of Mines in the production of final products, we predict a rise in demand. These materials can be used by giving them value in accordance with legal requirements and based on scientific research by governmental and private entities.

Neptune provides complete manufacturing facilities for high-tech building materials such as fly ash, cement bricks and blocks, and concrete Products. Red clay, Lime-Silicate, AAC, and CSE blocks are among the building materials available.

Neptune is in a good position to address these users' needs because of its integrated solutions, which make it easier to process materials from batching to finished goods like fly ash bricks, concrete blocks, paver tiles, etc.

The fresh discoveries from R&D Neptune started this project to manufacture Lightweight Aggregate (LWA & LDA) Green Sand / Geopolymer Products using cutting-edge, affordable technology.

With EPC contracts, Neptune provides complete project solutions along with equipment for Green Sand, Geo Polymer Aggregates, LDA, and LWA. Its completely automated plant enables automation of the stacker/finger car, press machine, green product handling, batching, and raw material handling processes. Our factories have the capacity to produce 50,000–300,000 bricks daily. With two lines and automation, the Neptune Vibro Series and Neptune Mega Series offer plant capacities ranging from 50,000 to 3,00,000 bricks per day.

Our Neptune Vibro Series can make fly ash bricks at a pace of 10,000-250,000 pieces per day, concrete blocks at a rate of 5,000–25,000 pieces per shift, and concrete pavers at a rate of 300–3000 square meters each shift. A complete fly ash and cement silo, a pneumatic conveying system, and a batching plant are included with the Vibro Series.

Our plants have lower operating costs since they have better technological innovations for delivering the rated output. Our own hard drives are included in the smart automated systems, along with PLC- and SCADA-based systems, software from Blemene and other European businesses, and other components that all help to ensure the dependability of our operations.

Demand for Dry Mix Mortar/Tiles Adhesive Plant & Black Box is currently being served by Neptune. Plant with  Latest SCADA Technology

Technical support from our Italian partner, Frima, was used in the construction of our block-making activities. Future Turn-Key solutions from us will include full EPC support for a wider range of building materials and construction industry segments, including fly ash bricks, concrete blocks, pavers, and tiles, aerated autoclaved blocks, lightweight aggregates, mortars, binders, dry mix mortars, adhesive grouts, green sand, etc.

With its Vibro Series units, Neptune recently finished projects for Jindal Steel and Power as well as a major EPC project for NTPC to produce 200,000 fly ash bricks. The business has steadily expanded by utilizing cutting-edge technologies to produce revolutionary construction materials at low EPC costs.

With our high-capacity manufacturing of high-quality Machines and highly automated factories, which are currently in high demand, our real estate building company is also Expanding Rapidly. In fact, we offer total turnkey solutions for EPC projects through our building material manufacturing facilities, which produce a variety of building materials with capacities ranging from 50,000 to 300,000 pieces per day and a fully computerized centralized control, including concrete blocks and pavers, clay bricks and blocks, fly ash bricks and blocks, AAC blocks, and interlocking walking blocks.

The shortage of building materials has raised their demand along with good pricing for the finished products. This requires the use of good quality and automated product manufacturing plants. In metropolitan and other major cities, redevelopment of buildings and structures is generating large quantities of C&D waste that is being recycled to make aggregates and is further used for making bricks, blocks, and pavers.

For the ILFS C&D recycle facility at Mundka, Neptune erected the city's first plant of its type. Additionally, it is creating unique building supplies and items to create inexpensive flooring for rural and peri-urban areas. It is discovered that the interlocking blocks produced by our machine have a good load-bearing capacity.

The benefits of employing interlocking blocks include:

ª Fine finishing on both sides of the wall

ª Load bearing capability

ª Cost saving by applying putty cost only

ª Outside plaster is not required, only direct paint/ white base

ª No bricks mix mortar between layers

ª Strong earthquake resistance