John Crane to strengthen reliability across more than 1,800 pumps at major Middle East refinery
Six-year programme targets fewer unplanned outages, longer equipment life and more predictable maintenance costs across existing and modernised assets
John Crane, a global leader in
flow-control technologies and an innovator in solutions for rotating equipment,
and a business of Smiths Group plc, has renewed a long-term agreement to
improve equipment reliability at a major refinery in the Kingdom of Bahrain.
The six-year Managed Reliability Program (MRP) will support 1,833 pumps across
the refinery's established operations and modernised assets.
The agreement will help reduce recurring
mechanical seal failures, improve equipment availability and provide greater
certainty over maintenance costs. By keeping critical pumps operating reliably,
the programme will also support more consistent production of the fuels and
energy products supplied to businesses, transport networks and industries.
The need for dependable refinery
operations is becoming increasingly important as the Middle East's role in
global fuel supply grows. The International Energy Agency expects the region to
contribute an additional 860,000 barrels per day to global refined-product
supply through 2030, further strengthening its position as a major
export-oriented refining hub.
Refineries run continuously, often for
long periods between planned shutdowns. A failure in a critical pump can
interrupt production, require urgent maintenance and affect deliveries to
customers. Many operators must also manage ageing equipment alongside newer,
more complex assets, while improving efficiency and controlling costs. This is
driving a shift from repairing equipment after it fails to identifying and
preventing problems earlier.
John Crane's programme combines
dedicated on-site reliability engineers and technicians with digital
performance monitoring through ServiceMax™. Equipment and failure data will be
used to identify recurring problem assets, investigate root causes and
prioritise improvements before issues lead to further disruption.
The agreement also covers
mechanical seal repair and upgrades, obsolescence management, inventory
optimisation and technical training, supported by standardised processes across
the site.
The fixed annual fee gives the refinery
greater visibility of maintenance expenditure. Unlike a traditional repair
contract, the commercial model is linked to measurable reliability improvement,
aligning both organisations around preventing failures and improving long-term
performance rather than simply completing more repairs.
Over the six-year programme, the
refinery is targeting an approximately 7.5% improvement in reliability across
its established assets and a 150% improvement across its newer assets. This
will help critical equipment run for longer between failures, reducing
disruption and supporting more stable refinery operations.
"Refineries must operate safely and
continuously while controlling costs and meeting customer demand. This
partnership is built around preventing problems rather than waiting for
equipment to fail. By combining on-site engineering expertise, digital insight
and shared performance targets, we can help our customer reduce disruption,
improve availability and make better long-term decisions. The result is more
stable operations, predictable maintenance costs and greater confidence in
reliable fuel supply."
said Amjad Al Qaqaa, Vice President, Middle East, Africa & India, John
Crane
The programme will be governed through a
joint Alliance Integrity Team, with regular performance reviews, shared
reliability data and four formal training sessions each year. John Crane has
more than 25 years' experience delivering Managed Reliability Programs and
currently supports more than 270 programmes worldwide.