Doka breaking construction productivity barrier with pioneering technologies and digitalisation Innovative solutions to be unveiled at bauma 2025
At bauma 2025, Doka,
together with parent company Umdasch Group, will present more than 40
pioneering innovations in formwork, scaffolding, and other key areas covering
the lifecycle of a building object. Visitors to the 5,300 m² exhibition space
(booth FN.420 – FN.423) will experience new technologies, products, and
materials designed to drive efficiency and boost productivity on the job site,
with the aim of making concrete construction fit for the future.
Construction productivity
has lagged behind other industries for decades. While productivity in
manufacturing increased by 90% and the overall economy by 50% between 2000 and
2022, construction saw only a 10% improvement, the equivalent of just 0.4% per
year (McKinsey, 2024 ).
"We cannot build the
future with yesterday’s methods," says Robert Hauser, CEO of Doka.
"The construction industry is facing enormous challenges – above all, it
must overcome its productivity stagnation. While we are just one part of the
bigger picture, we are committed to creating real value within our field.
Through new technologies and, most importantly, the consistent digitalisation
of the entire formwork process. Making this possible for our customers must be
our ambition – nothing less.”
The growing portfolio of
Doka products and services is future-proofing the industry by updating outdated
construction methodology. At bauma 2025, Doka will be showcasing more than 40
innovative products and solutions, all designed to help customers boost their
productivity. To further highlight its ambitions for the next era of
construction, Doka will unveil its vision of a fully digitised formwork
process. The focus is on enabling seamless process integration through a
connected platform to unlock unparalleled transparency and full control over
the entire formwork and pouring workflow, anytime and anywhere.
Smart
Construction Area: Automation, robotics
& more
A semi-automated formwork
robot, entire digitally controlled products, a new working method for concrete
wall construction and more highlights await visitors in the new “smart
construction” outdoor area at the Doka booth.
• Doka presents a new method for constructing concrete walls: Doka
LeanForm is a central pre-assembly platform that, just like an assembly line,
allows complete formwork units to be assembled at a safe, controlled
workstation, before being lifted into place by a crane. This brings numerous
advantages, including shorter distances between storage and workspaces, which
minimize transportation needs, reduced search and waiting times on the site,
and more. Doka is also presenting a glimpse into the future, as a robot will
mobilise and place various components in the pre-assembly platform.
• After making its
prototype debut at the last show, the DokaXbot Lift has been completely
reengineered for bauma 2025. Featuring intuitive ground-level operation,
automatic fine adjustments, and compensation for floor unevenness, the DokaXbot
Lift now enables the precise positioning of formwork elements up to 5.7 meters
high, making overhead work safer and more efficient. The DokaXbot Lift will be
showcased in the outdoor area and as part of the live shows in the main hall.
• Doka is setting new
industry standards in automating of formwork solutions. With the
next-generation drive system Doka FormDrive, Doka creates the basis for
automated formwork solutions in high-rise and infrastructure construction. The
heart of the new system at the high-rise exhibit is a mobile control unit for
lifting the climbing system and steering all movements of the wall formwork.
This reduces the manual workload while simultaneously increasing safety and
productivity
Multiple
premieres in wall and slab formwork
To boost the spread of new,
more climate-friendly concrete mixes, Doka has developed an intelligent heated
formwork prototype. Through targeted heating, the prototype accelerates the
delayed strength development of CO₂-reduced concrete, enabling safe and
efficient use on site. Integrated digital sensors allow real-time concrete
monitoring to further optimise performance on-site. The prototype will debut at
the international fair, following successful trials in research projects and on
live construction sites. With this technology, Doka is proving that formwork is
more than just a supporting structure: it is a key enabler in the transition to
low-carbon concrete and the decarbonization of construction sites. “As one of
the largest GHG emitters worldwide, the construction industry must evolve,”
says Hauser. “CO₂-reduced concrete is a key driver of change, and we are
committed to supporting a lower carbon construction future, in line with our
own ambitious goal of achieving net zero by 2040. We are excited to present our
prototype at such an important show.”
Visitors
can look forward to even more highlights:
• By integrating circular
economy principles, Doka is proving that sustainability and economic efficiency
go hand in hand. The Xlife top sheet is the first Doka formwork sheet with a
core made entirely from upcycled plastic. Designed for particularly high
durability and multiple reuse cycles, it reduces material consumption and
maintenance costs, delivering both financial and environmental advantages. At
the end of its lifecycle, the sheet is returned to a closed-loop system, where
it is processed into new sheet cores.
• When it comes to slab
formwork, the DokaXdek system family with the DokaXdek table, DokaXdek panel
and DokaXdek I-frame will be presented with latest innovations at the show.
• A new safety upgrade for
beam slab formwork with the Safeflex sliding mesh and Safeflex system, sets new
standards in stability and safety in both precast and in-situ concrete
applications.
• To improve efficiency,
Doka is introducing new components to its product portfolio: A key highlight is
the innovative XT20 beam, which offers 50 % higher load capacity, resulting in
up to 15 % material and cost savings. Although it has new features, the extra
tough XT20 stays within the familiar H20 dimensions without compromising
compatibility. Additionally, the new Doka Eurex 20 basic floor prop, combines
higher load-bearing capacity with reduced weight, ensuring easier handling and
lower costs across all slab systems.
• Another major addition to
Doka’s formwork portfolio is making its debut. In 2024, Doka acquired
Malaysian-based MFE, the market leader for monolithic aluminum formwork. Now,
at bauma 2025, Doka is bringing monolithic formwork technology to the
exhibition for the first time, demonstrating its impact on modern, high-speed
construction.
Raising
the bar in scaffolding
Doka, together with AT-PAC,
the group’s dedicated scaffolding brand, will showcase new scaffolding
solutions designed to enhance efficiency and safety for both construction and
industrial customers. A dedicated area to the new scaffolding product lines
will feature developments in façade scaffolding, access systems, and expanded
shoring applications, increasing the versatility of Ringlock scaffolding for
construction projects. These new product lines will be showcased alongside an
impressive 30-meter scaffolding tower with an integrated viewing platform, a
standout booth feature that offers visitors a breathtaking panoramic view of
the bauma fairgrounds.
Lighter
and more versatile shoring solutions
Doka will present the next
generation of shoring systems, designed to meet the highest industry standards.
Debuting globally, the new DokaXshore is a lightweight, tool-free shoring
system engineered for maximum efficiency with a 100 kN leg load capacity. The
innovative system is built for projects that demand speed of assembly, ease of
use, and high safety.
Meanwhile, the Doka UniKit
heavy shoring system has already proven itself on high-rise, bridge, tunnel,
power plant, and industrial jobsites. UniKit will be on display at the
scaffolding tower exhibit and in the product hall, where Doka will showcase its
core components. Two major upgrades will be revealed that will soon enhance the
versatility of this universal engineering kit: A wall-mounted support that
transfers up to 400 kN, even at very short distances from the ground, and the full integration of UniKit heavy
shoring with Ringlock scaffolding, enabling safe access and a secure workplace
at any height.
Under
one roof
Visitors can embark on an
immersive journey through a dynamic indoor exhibition shared with parent
company Umdasch Group. Features include an exciting outdoor area dedicated to
smart construction and the striking Ringlock scaffolding tower. Throughout the
event, which runs from 7-13 April in Munich, more than 100 live demonstrations
will bring the 'we make it work' theme to life. A key highlight is the
stronger-than-ever presence of the Umdasch Group. The group brings together
leading brands and expertise, uniting key themes such as renovation,
sustainability, and digitalisation under one roof. Visitors will experience
first-hand how this holistic approach is shaping the future of construction,
offering integrated solutions along the lifecycle of a building object.