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The successful implementation of a BF90.3 Crusher Bucket and Sany SY220 excavator as an efficient basalt recycling solution, on a construction site located within the city limits.

This construction project takes us directly to the heart of Dombivli, Maharashtra, where a complex of commercial and residential buildings and malls is in full construction: Sai World Dream Project is going to be a magnificent township, an impressive project that puts together towers containing luxury residences, commercial parks and high street retail spaces as well as other amenities such as a libraries, shops, playgrounds, bar and cafés, business centers and more.

Our esteemed customer, Bhoomi Earthmovers Pvt Ltd, has a long history and expertise in construction and civil engineering and therefore is aware that such a construction jobsite may come with challenges to tackle, especially being  located inside of a urban environment.

Starting from the strict schedules for jobsite completion, the waste management and traffic, the environmental pollution, the noise and dust control and city restrictions, many are the difficulties that could undermine or slow down operations.

In this specific case, the excavation process brought to surface a significant amount of basalt rocks and boulders, which would have been considered waste material to manage, inside of a urban context. In other words, costly and time consuming operations.

In fact, due to city restrictions, they weren’t able to establish a crusher plant at site and the whole transporting the basalt material to a distant crusher and back to the site would  have considerably raised costs.

The alternative to purchase material directly from the market, rendering the excavated basalt waste, didn’t look much more competitive:  due to all the trucks in and out from the jobsite transporting the materials, operations would be costly, slower due to traffic jam, and from an environmental standpoint, not even ecologically friendly.

But what if there was a way to bring a powerful crusher into the jobsite? Not a regular one, something lighter, faster, smarter.

Something that Bhoomi Earthmovers Pvt Ltd already possessed in his fleet.

Our customer proposed his client to use its powerful combination of BF90.3 Crusher Bucket and Sany SY220 excavator to manage the basalt rocks, and it appeared to be the ideal solution to tackle this task and contain costs while easing the operations at the same time.

Soon in fact, the Sany SY220 HEX and BF90.3 Crusher Bucket proved to be a perfect match for efficiently processing the excavated basalt rock.

With its robust design and advanced crushing technology, the BF90.3 Jaw Crusher effectively reduced the excavated boulders to the desired 60 mm output size, converting the waste material into reusable aggregate directly on-site. This way customer could save time and money on transportation costs, new material’s cost and turn the waste basalt into a valuable resource for the project.  

Additionally, the successful implementation of the BF90.3 Crusher Bucket opened up new project opportunities for our client, as they gained a competitive edge in the field of building construction.

By leveraging this innovative solution, the Company effectively managed the basalt rock waste, allowing to streamline the processing time and to meet the requirements while optimizing productivity: a perfect example of the power of advanced machinery and sustainable practices in the building construction industry, for a more innovative and environmentally responsible jobsite approach.

Now, back to work: time to build the township!

Vimeo: https://vimeo.com/846558071/18c1b37b72