A Height of 32 Metres Reached in 10 Concreting Cycles
For a stairwell and lift tower, LOGO.3 wall formwork was combined with the climbing system 240 and presented itself as the perfect PASCHAL climbing duo
After an extensive research and
planning phase, the Raiffeisen Ostmünsterland eG construction site was set up
in August 2021 at the address Tich 17 in D-48361 Beelen, Germany.
The construction work includes some
maintenance work but primarily extending the concentrated feed plant to enable
continued production of quality feed and to react even faster to individual
customer requirements.
PASCHAL's regular customer, Growe Hagemeier Bauunternehmung GmbH, is responsible for the civil engineering, shell construction and reinforced concrete work.
Michael Neuhaus, the site manager in
charge, explained the principles of the construction work: As the new building
partly interferes with the existing building, special precautions had to be
taken already during the civil engineering work. Dewatering was necessary as
well as support for parts of the foundations of existing buildings.
The new building section has been
constructed on a foundation slab and individual foundations, and was given
all-round frost protection.
PASCHAL has already been involved in
forming these concrete structures, using Modular/GE universal formwork.
The above-ground construction of the
new concentrate feed building is a steel framed construction with a thermal
façade. The stairwell and lift shaft have been constructed in reinforced
concrete and will subsequently be clad with thermal panels. The stairs have
been designed as a steel skeleton with perforated sheet metal steps. Growe
Hagemeier Bauunternehmung GmbH installed platforms as reinforced concrete
structures in parts of the levels at + 5.80 m + 16.00 m and + 22.75 m.
From the base to the upper edge of
the slab, the reinforced concrete structure measures 33.65 m.
PASCHAL's formwork planning
department had split the required concrete construction into 10 practical
concreting cycles. The entire climbing formwork procedure was planned
isometrically with 10 steps described in detail.
LOGO.3 wall formwork was used in
combination with KK 240 climbing brackets. For the internal formwork units
using LOGO.3, dismantling inside corner posts were included which speeded up
dismantling and assembly enormously.
Formwork planning from PASCHAL also
took into account on-site boards, connecting pieces, access ladders, fall
protection, accident prevention regulations, etc.
"This planning service and the
delivery of formwork and scaffolding materials as construction progressed meant
that the shell construction schedule from July to December 2021 was adhered to
exactly," says Michael Neuhaus, site manager at Growe Hagemeier
Bauunternehmung GmbH.