Ashar Locker: Innovative Screening Solutions for Success
CT
Today spoke with Mr. Drish Ashar,
CEO of Ashar Locker, who highlighted the company's strong emphasis on quality,
innovation, and customer satisfaction. They offer a comprehensive range of
screening solutions under one roof, catering to diverse customer needs with
customized options.
Can
you tell us about the history and mission of Ashar Locker? How did the brand
come to be, and what values does it embody?
Ashar Locker is a Joint
venture partnership between Ashar and Locker Group (Valmont Industries). Locker
Group has dominated the screening industry in Australia for several decades and
our family has been involved in similar engineering businesses for just as
long. The vision was to bring world class manufacturing capabilities adopted
from Australia to service the world via India. Ashar Locker is a one stop shop
for all screening applications and is the only Indian manufacturer to offer the
complete range of products under one roof. This gives us the ability to offer
our customer complete screening solutions and prove our industry leading
quality through our many on site-audits and performance reports. Passion,
Integrity, continuous improvement and delivering results are the foundation for
our core value which is value Creation for our customers.
What
sets Ashar Locker apart from other companies in the same industry? How do you
differentiate your products from the competition?
Ashar Locker’s approach
to the industry is different from the competition in several ways; our
engineers focus on the application and need of each customer’s unique set up to
deliver a screening solution that increases throughput and reduces downtime to
achieve a lower cost per ton of screening. Our performance reports show that an
Ashar Locker’s screening solutions outperforms the competition by many folds in
several cases. We have over five decades of experience in Screening segment
& also we are the only manufacturer in India to provide complete screening
range to all our customers. We procure our wires from either Tata Steel Ltd or
other equivalent wire manufactures from across the world. Unlike other
competitors we do not offer different quality for different markets. Our quality is as per Global standards and
therefore our customers experience the same quality across the world. Also, our
unique design & state of art manufacturing facility enables us to maintain
strict tolerance limits for all our meshes.
What
is your most popular product, and why do you think it resonates with your
customers? Can you tell us about the development and production processes for
this product?
We have always believed
in innovation & technology because of which our products have been in huge
demand across all the minerals in the industry. Our dedicated R&D team has
always focused on developing products that create value for our customers. Some
of our flagship products like the Anti-clogging screens have enabled our
customers to operate their plants during heavy monsoons.
These screens combine
polyurethane with steel to make them high flexibility screens that allow each
wire to vibrate individually from end to end allowing material to pass through
smoothly even in the wettest of conditions. Ashar Locker was the first to
introduce this product in India which gave our customers the capability to
achieve high throughput screening all through the monsoon. Screening in those 3
months of the year had previously been a massive pain point to the industry.
Poly-Ripple is a great alternative in any application where a customer
encounter blinding in traditional wire mesh. Our technology used in the
production process is developed in-house and is proprietary to our group.
How
do you ensure that your products are ethically and sustainably sourced and
produced? Can you speak to any specific initiatives or partnerships that Ashar
Locker is involved in to promote sustainability?
We Ashar Locker, we
prioritize the ethical and sustainable sourcing and production of our products.
We use important practices and initiatives to ensure these standards are
upheld. We carefully select suppliers who follow ethical practices and comply
with labor and human rights standards. We assess their supply chain
transparency and evaluate their commitment to fair trade principles. We have
implemented a systematic approach to safety, practicing a "Safety
First" culture at our factory. We prioritize the well-being of our
employees and maintain strict safety protocols to create a secure work
environment. We embrace Lean principles such as First-In-First-Out (FIFO),
PCDA, Just-in-Time (JIT), Standard Work, Leader Standard Work, Poka-Yoke, 5S
and practice many more lean methods and tools. These methodologies optimize
efficiency, reduce waste, and promote continuous improvement throughout our
manufacturing processes. We invest in our employees' growth and development
through training programs and opportunities for skill enhancement. This ensures
a highly skilled workforce and fosters a culture of continuous learning.
Furthermore, we have
partnerships with Valmont Group USA and Locker Group, both known for their
ethical practices and engineering expertise. These partnerships contribute to
our commitment to sustainability and responsible manufacturing, Ashar Locker
actively engages in sustainability initiatives. For example, many of our
competitors use a chemical named MOCA for manufacturing Poly-urethan panels to
which is very carcacious and has caused cancer to the people involved in
manufacturing of these panels just to save cost. Moreover, when a customer uses
any of such panel at their site, they are exposing themselves to harmful
emissions coming out of these panels when exposed to sunlight. We at Ashar Locker
do not indulge in use of any such materials which may prove to be harmful to
our employees, customers & the overall environment.
Can
you walk us through the typical customer experience with Ashar Locker, from
discovering the brand to making a purchase? How do you priorities customer
satisfaction and retention?
Once we receive an
enquiry from our customer, we visit their plant or ask for the complete
flowsheet of the plant to understand the exact requirement. Based on the data
we analyze the correct type of screening media along with its exact
specifications to maximize the output and increase the overall efficiency of
the plant. If a customer is too shortsighted what he may be looking for is the
lowest price on a screen, but an Ashar Locker customer is farsighted enough to
see the long term cost savings involved in a quality product that outlasts the
rest. We control the controllable factors which is our promise on quality
delivery and service and when a customer values those three things over price then
retention comes easily.
Can
you speak to any specific product lines or products that you are particularly
excited about, and what makes them stand out?
What is exciting is that
we are always innovating, Ashar Locker in conjunction with Valmont Industries
has a department dedicated to R&D/product development. Our core value of
continuous improvement is our guiding force in creating a culture of innovation
around our customers problems. This allows us to work with excitement when we
see the results of the value creation we give to our customers. As a company,
we recognize the importance of technological disruptions and are constantly
looking for ways to leverage them to improve our operations and services. Our
future strategies are focused on innovation, product development, and enhancing
our digital capabilities to improve our customer experience. We believe that by
staying at the forefront of technological advancements, we can drive growth and
success in the long run.