Exclusive Industry Feature: Redefining Wear Solutions with JAWS WEARLAY
JAWS WEARLAY is known for its excellence in polyurethane
products. How would you define the company’s current focus?
We
have evolved far beyond just manufacturing cast polyurethane goods. Our core
focus today is solving industrial wear and tear challenges through the
intelligent use of advanced materials polyurethane, tungsten carbide, ceramics,
and high-performance composites. Each of these materials plays a distinct role
in resisting abrasion, impact, and corrosion across demanding environments like
mining, aggregates, cement, and power sectors.
Our
approach is not merely product-based but solution-driven we combine materials
science, tribology, and field experience to engineer longer-lasting, more
efficient systems for our clients.
You often mention a "multiphysics approach."
Can you explain what this means in your product development?
In
most conventional setups, material selection or product design is treated as a
linear process. We take a multiphysicsview analyzing real-world wear scenarios
through mechanical, thermal, and fluid-dynamic interactions. This enables us to
model how slurry, aggregate, or material flow affects a component over time.
This
scientific approach allows us to simulate, validate, and fine-tune each product
before it even reaches the field. It’s what sets us apart from simply making a
“product basket.” Every solution we deliver is case-specific, yet highly
repeatable thanks to our process control and material consistency.
How does your Product Lifecycle Management (PLM) system support
this innovation-driven model?
Our
PLM system pivots on a continuous development framework. Instead of a
“one-size-fits-all” model, we operate on iterative design every field feedback,
performance data, and lab test loop back into product improvement.
This
ensures traceability, repeatability, and scalability across all plants, whether
it’s for a polyurethane screen, ceramic liner, or carbide scraper. Our PLM also
integrates design, testing, and quality control, making the transition from
prototype to production remarkably fast and data-backed.
What role does research collaboration play in your
company’s journey?
We
firmly believe innovation thrives in collaboration. Our association with IITs
across India and global technology consortiums keeps us aligned with the
world’s latest research in polymers, surface engineering, and wear analysis.
These
partnerships allow us to access advanced testing methodologies, understand
evolving tribological mechanisms, and introduce new materials faster to the
market. It’s a bridge between academia and real-world industrial applications
and it helps us stay future-ready.
Could you highlight some of your flagship products and
the industries you serve?
Certainly.
Our portfolio covers a wide spectrum of wear solutions:
Polyurethane Screens & Liners –
Optimized for high wear and clogging resistance in mining and sand
applications.
Tungsten Carbide Scrapers –
Designed for continuous cleaning efficiency on conveyors with excellent edge
retention.
Ceramic Wear Liners –
Ideal for chutes, hoppers, and transfer points where extreme abrasion occurs.
Composite Components –
Combining multiple materials for superior mechanical and hydrolytic stability.
Our
clients include leading OEMs and corporates in the mining, cement, steel, and
power sectors organizations that value both performance and reliability.
What do you believe defines JAWS WEARLAY’s identity in
the wear-solution space?
Our
identity rests on precision, partnership, and performance. We don’t just sell a
part we analyze the customer’s process, simulate their wear pattern, and build
a tailored solution that ensures operational continuity.
Every
micro-detail matters to us from polymer chemistry to surface finish because we
know wear doesn’t happen in isolation. It’s a system-level challenge, and we’re
solving it with science, not guesswork.
Finally, what message would you like to share with
industry visitors at EXCON 2025?
EXCON
2025 represents the spirit of progress in India’s engineering ecosystem. To
everyone visiting, I’d say let’s move from replacement to reliability. Let’s
collaborate on technologies that extend equipment life, optimize performance,
and reduce total cost of ownership.
At JAWS WEARLAY, we’re ready to partner with every industry that believes in advancing through innovation.