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In the evolving landscape of material processing, where precision and endurance determine operational success, Falcon Screens has emerged as a trusted engineering partner for industries across quarrying, aggregates, coal washeries, iron ore beneficiation, and mineral processing. With nearly two decades of experience, Falcon has built its reputation on technological innovation, metallurgical excellence, and consistent product reliability, making it one of India’s foremost names in high-performance screening media.

Founded with a vision to engineer screening solutions that perform under the toughest conditions, Falcon Screens integrates advanced design, material science, and manufacturing expertise to produce media that deliver exceptional accuracy, durability, and efficiency. Its products are not just components of a screening system they are critical performance assets that directly impact throughput, uptime, and overall plant productivity.

Falcon’s diverse product portfolio is designed to meet the demands of modern screening applications. Its Woven Wire Mesh series, manufactured in accordance with ISO 4783-3 standards, offers unmatched versatility in configurations such as Double Lock, Intermediate Crimp, Flat Top, and Pressure Welded Mesh. Each mesh is crafted from high-grade materials including high-carbon spring steel, stainless steel, galvanized steel, and Inconel alloys, ensuring optimal resistance to wear, impact, and tension fatigue. The Double Lock Weave provides superior aperture stability, while Hi-Ton rectangular meshes are engineered for higher tonnage throughput in wet screening operations demonstrating Falcon’s capability to tailor solutions to specific process needs.

To address challenges of abrasion, vibration, and material clogging, Falcon has developed advanced screening innovations such as PU-Coated Wire Mesh and Polyurethane Screens. These combine steel reinforcement with polyurethane’s elastic properties, offering up to five times the wear life of conventional steel meshes. The result is a screening surface that delivers improved open area, reduced noise levels, and lower maintenance requirements, without the need for deck modifications.

Recognizing the productivity losses caused by pegging and blinding, Falcon also offers a specialized line of anti-clogging screens, including Poly Ripple, Poly Veno Harp, Poly Wavy Harp, and Poly Piano Screens. Designed with unique wire-polyurethane compositions, these solutions maintain superior flow characteristics, minimize downtime, and deliver consistent performance even with fine or sticky materials.

Falcon’s success is anchored in its engineering precision, rigorous quality control, and commitment to continuous improvement. The company’s manufacturing facilities are equipped with modern machinery and stringent inspection protocols to ensure every screen meets international standards of performance and longevity. With a growing global footprint and a client base exceeding 1000 installations, Falcon continues to be the preferred choice for industries seeking reliable, high-efficiency screening systems.

As the sector moves toward greater automation and material efficiency, Falcon Screens remains at the forefront transforming screening from a process necessity into a technology-driven performance advantage.