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Ajax Batching Plants for Precast Industry

In the current scenario of increasing demand for construction of buildings and infrastructures, there is a vast need for new technologies to be implemented in construction to make it more sustainable, economical and also to complete in a shorter span of time-period.

With increased cost of building construction, maintenance and lifecycle issues the world is moving towards approach of new ways of construction. Conventional methods of construction which involves major production of concrete at site has now been replaced with Pre-cast technology where the requirement for setting up a site, preparing form-works for concrete pour and curing of structures are cut down to a major extent.

Ajax Fiori being a concrete solution provider always forecasted the needs and demands of its customer. With increasing demand in pre-cast production, Ajax Fiori has geared up its products to feed the requirement. The products from Ajax Fiori's stable has evolved over a period of time based on the inputs from customers to cater their concreting needs. 

Precast concrete technology is widely used in Government projects for infrastructural development (Flyovers, Metro, bridges). Private projects which includes residential and commercial constructions are also slowly moving towards precast technology as they are efficient, durable and economical and also cuts down the span of completion of projects. Ajax-Fiori being associated with concreting industry for last 25 years has also been a part in this transformation and will continue to serve the Industry with its unique products for now and for the years to come.

Another critical factor the precast industry should consider is the mixing quality of the concrete. Over 2 decades Ajax Fiori provides Planetary Mixers for Precast application which is considered superior over conventional Turbo Mixer. 

In Planetary Mixer the mixing flow is highly efficient due to integrated action of central stars combined with different peripheral scrapers, which is best suited for Pre-cast structures of concrete with aggregate sizes less than 40mm 

Inline Reduced Bin Batching Plant:
The Inline reduced Bin (IRB Series) batching plant of Ajax Fiori is designed for sites which requires continuous production of concrete and also where the loading of aggregates cannot be done from both the sides of the bins due to site constraints. 

These Batching Plants comes with 4 to 6 bins for aggregates of different sizes as the continuous production of concrete calls for storage of more raw materials. The unique feature of this plant is that the aggregates are weighed in a conveyor rather than the skip unlike other plants, thereby reducing the cycle time and also Water and Cement batching is done in parallel to reduce cycle time and optimize productivity. 
A Waiting Hopper is provided which will help in reducing the cycle time as the aggregates for the next subsequent cycle will be weighed and discharged to the Hopper while the aggregates are being mixed in the mixer, thereby providing with a constant supply of concrete to cast them in the mold.

Compact Reduced Bin Batching Plant:
The Compact Reduced Bin Batching Plant (CRB) of 30 cu.m/hr. capacity is designed to fulfil the need of its Customer in the RMC & Infrastructure segments. In today's competitive world Capital & Operational cost plays a vital role in the success of the business. 

The CRB 30 eliminates the need of the belt conveyor for handling aggregates and there by reduces the capital cost by 30% compared to other similar plants available in the market.
Aggregate weighing system is independent of skip transfer system, thereby reducing the cycle time & increases productivity
The entire plant can be transported in a single trailer and thereby reducing transportation cost compared to other plants 
Plug and Play electrical system, thereby fast erection at site
Compact Layout, hence minimal space required
Minimal Concrete foundation required for erection

Skid foundation also available as optional which eliminates the need of a foundation

Ajax Fiori is head quartered at Bangalore, having Regional Offices at Mumbai, Delhi, Kolkata, Hyderabad, Indore & Chennai has its Dealer presence across the country. Currently 27 Dealers are Operational in India with 87 touch points to cater sales & after sales support to its customer. Ajax Fiori has also entered into International Operation and has the presence in Nepal, Bhutan & Srilanka through its Dealer network.

Its state-of-the-art manufacturing facility at Doddaballapur, Karnataka spread across two units. In 2014, Ajax Fiori inaugurated its new manufacturing facility in Gouribidnur, Karnataka; spread over 20 acres for manufacturing Batching Plants. This plant will be dedicated to cater Batching Plant needs of its customer & currently the plant has a production capacity of 300 Plants / Year.

To know more on AJAX FIORI products and services and to identify the right product for your construction application, please visit