Onsite Recycling of Construction and Demolition Waste A Cost-effective Sustainable Approach
Various measures have been
devised for sustainable disposal of construction and demolition waste
(C&DW). These measures can be summarized by the “3R” principle, i.e.,
reduce, reuse, and recycling. Reduction means to prevent C&D waste from
being generated. It usually includes employing low waste technologies,
minimizing waste by design, enacting amenable government legislations, and so
on. Reuse refers to the practice of using applicable materials again, either
for the original purpose or a new purpose. Recycling is the process of
remanufacturing new materials with C&D waste being the raw material. Through
recycling, C&D waste can be turned into new resources for use, such as
recycled aggregates, asphalt and bricks.
C&D waste recycling
comprises collection, sorting, recycling, storage, transportation, and
disposal. Basically, it is the process of turning waste into new resources for
use. Recycled materials can be reused in new construction projects, reducing
the demand for virgin materials and promoting a circular economy. Recycling and
reusing C&D waste is important for a number of reasons. In general terms, doing
so is an excellent example of the benefits of circular economy in action, as it
helps to divert significant levels of waste away from landfill, and in doing so
mitigates the need to extract new raw materials from the earth. Both of these
elements help to reduce environmental degradation for products at both
start-of-life and end-of-life. Recycling and reusing C&D waste can also
reduce financial costs, from the expenses associated with raw material
extraction, processing, and transportation to the buying of new goods and their
eventual disposal.
C&D waste recycling can
be divided into two types. Traditionally, C&D waste is transported to
off-site centralized recycling plants for treatment. Offsite recycling plants
adopt high technologies typically equipped with a complete set of large-scale
processing equipment. Moreover, they are capable of producing higher quality
recycled products of various grading. Off-site recycling is usually more
environmentally friendly, as all the processes are conducted in a controlled
environment. However, they also present certain weaknesses, such as huge
investment and high demand for land occupation, high transportation cost, and
its associated nuisance. While this off-site/centralized recycling is still
popular, many agencies are actively exploring the possibility of an
on-site/decentralized recycling strategy.
Onsite C&D waste
recycling refers to the process of treating waste directly at source so as to
minimize the nuisance associated with transporting it to off-site facilities.
It can also instigate other benefits, such as cost reduction, minimization of
greenhouse gas emissions, avoidance of traffic congestion, less dust and noise
pollution, as well as easier on-site management. However, there are certain
drawbacks of on-site recycling too, such as the poor quality of recycled
products produced due to limited availability of cleaning facilities as well as
vulnerability to possible noise and dust pollution to residential areas nearby.
Onsite Recycling Equipment
From portable recycling
plant to specific stand-alone equipment like mobile crushers and shredders, and
carrier attachments, various equipment options are available for onsite
recycling of construction and demolition waste. Depending on the project size,
any or combination of these equipment are used by the contractor for onsite
recycling. Some of the important equipment and carrier attachments are:
Portable Onsite Recycling Plant
A portable onsite recycling
plant for construction and demolition (C&D) waste is a mobile unit designed
to process waste materials at the point of generation, such as a demolition
site. These plants are equipped with various components like crushers,
shredders, screens, and conveyors to process materials like concrete, asphalt, wood,
and metal, turning them into reusable products. The mobility of these plants
reduces transportation costs and allows for efficient recycling of C&D
waste directly at the source.
Mobile Crushers
Mobile crushers have
emerged as a versatile solution for efficient on-site recycling of C&D
waste. These versatile mobile crushers consist of vibrating feeder, stone
crusher, screening system, material sorting equipment, belt conveyor and
self-propelled capability integrated on a single platform. When deployed on
construction projects, mobile crushers allow waste streams to be rapidly broken
down into uniform sizes suitable for sorting and reuse as aggregates. By
eliminating lengthy hauling and enabling resources to re-enter local supply
chains, mobile crushing technology supports sustainability mandates while
reducing costs.
Mobile Shredder Machines
Shredder machines are used
to process and reduce construction and demolition waste, such as concrete,
wood, metal and plastics, into smaller, reusable components. Equipped with
powerful motors and durable blades, these machines break down large and
cumbersome debris into manageable sizes, making it easier to recycle or
repurpose materials for use in new construction projects. They not only help
lower disposal costs but also contribute to environmental preservation by
minimizing landfill waste. Their adaptability to handle various types of
materials makes them a vital asset in improving waste management processes in
the construction sector.
Crusher Bucket Attachment
A crusher bucket, also
known as a jaw bucket, is a specialised attachment that is mounted onto the
boom of an excavator or a backhoe. These buckets are specially designed to
crush and recycle materials such as concrete, asphalt, rock, brick and building
rubble into smaller, more manageable pieces, making them perfect for
construction and demolition sites. Crusher bucket attachments offer an
affordable alternative to dedicated mobile crushers making them ideal for
construction and demolition sites and can be used in a wide range of
applications, including general building demolition, industrial and urban
renewal projects, and material processing and recycling. Crusher buckets are
available in a range of sizes and are compatible with a variety of machinery.
Screening Bucket Attachment
A Screening bucket is a
specialized attachment for excavators and loaders, designed to sift, separate,
and screen materials at the construction and demolition site. This equipment is
equipped with rotating drums or shaker screens that help separate debris, soil,
rocks, and other materials, making it easier to reuse or dispose of
construction & demolition waste. A screening bucket features a number of
screening blades made up in different configurations (usually from 15-75mm spacing)
to allow different particle sizes (from 0-70mm) of screened material depending
on the requirements of the job. Often used in conjunction with a crushing
bucket, screening buckets can help to reduce crushing times by up to 60%,
allowing contractor to salvage materials suited to the type of job being
carried out and to manage and reuse them in the best way possible.
Demolition Shears
Demolition shears are powerful attachments for hydraulic excavators and loaders used in demolition and recycling. They feature hardened steel blades and are designed to cut through various materials like steel, rebar, and concrete, making them essential for dismantling structures such as buildings and bridges, and processing scrap metal. Demolition shears enhance productivity and safety on job sites, significantly reducing manual labour and associated risks.